Manufacturing Capabilities
Contour Cutting
Cutting-edge Technology
Comfort and Support
Our Cut and Sew Department specializes in precision fabrication of soft goods and textile components, supporting both prototyping and full-scale production. Using industrial cutting equipment and skilled sewing technicians, we produce consistent, high-quality sewn assemblies tailored to exact specifications. From complex covers and enclosures to multi-layer textile constructions, our team ensures durability, accuracy, and repeatability while maintaining tight quality control throughout the process.
Our Foam Contour Cutting Department delivers precise, repeatable shaping of foam components to meet exact design and performance requirements. Utilizing advanced contour cutting equipment and experienced operators, we produce complex profiles, channels, and surface geometries across a range of foam types and densities. This capability allows us to support custom prototypes and high-volume production while ensuring consistent quality, dimensional accuracy, and optimal material performance.
RF Welding
Turn-Key Solutions
Our RF Welding Department provides strong, consistent bonding of thermoplastic materials for airtight assemblies. Using radio frequency welding technology and precision tooling, we create clean, durable seams ideal for bladders, covers, and engineered soft-goods components. This process ensures repeatability, structural integrity, and high-quality finishes while supporting both custom development and production-scale manufacturing.
Foam Fabrication / Roll Compression
Focused Craftsmanship
Our Foam Adhesion and Roll Compression Department specializes in securely bonding foam layers and preparing materials for efficient handling, storage, and transport. Using controlled adhesive application and compression processes, we create uniform laminated assemblies while maintaining foam integrity and performance. Roll compression enables compact packaging without permanent deformation, supporting both custom builds and high-volume production with consistent quality and dimensional stability.